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Is Seaweed the Ultimate Green Fiber?

China Breaks Seaweed Fiber Mass Production Barrier! Donghua University Launches World’s First 10,000-Ton Facility

Shanghai, 2025 — Donghua University today announced that a team led by academician Zhu Meifang has overcome global industrialization challenges for seaweed fiber, commissioning the world’s first 10,000-ton annual production line with stable continuous operation. This breakthrough slashes production costs from the international average of $30+/kg to $8.5/kg, unlocking the material’s commercial potential across medical, apparel, and packaging industries.

Three Technical Breakthroughs

The team pioneered a "dual-ion membrane purification + nanocrystalline whisker enhancement" system:

  • Purity leap: Alginate impurities controlled below 50ppm (medical-grade), eliminating mold risks
  • Strength doubled: Tensile strength reaches 2.8 cN/dtex, surpassing regular viscose, enabling pure spinning as cotton substitute
  • Energy consumption plummeted: Residual heat recycling cuts power use to 4.3 kWh/kg (82% reduction from pilot lines)

Eco-Performance Dominance

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Third-party certifications confirm:

  • Carbon-negative production: Each ton of fiber sequesters 2.1 tons of CO₂ (equivalent to 100 trees’ annual absorption)
  • Marine biodegradability: Fishing nets decompose naturally in 45 days, solving "ghost gear" pollution
  • Zero-pollution manufacturing: Acid/alkali-free process; wastewater treated to drinking standards

Post time: Jul-23-2025